Isesengura ryimbitse ry'ibibazo bisanzwe n'ibisubizo bya sisiteme mu gukora filime irinda amarangi ya TPU (PPF) ibikoresho birangira neza

Kubaka ku rufatiro rwa "Filime", ruyobowe na "Ubwiza": Isesengura ryimbitse ry'ibibazo bisanzwe n'ibisubizo bya gahunda mu ikorwa ryaFilime yo kurinda irangi ya TPU (PPF) ya Yantai Linghua mu bikoresho bishyaIbicuruzwa Birangiye Hafi

Mu nganda zikora irangi ry’imodoka (PPF), filime y’ibanze ikozwe mu buryo bwa semi-range ni yo shingiro rigena imikorere y’umusaruro wa nyuma. Nk’umucuruzi w’ingenzi muri iki gice cy’ingenzi,Yantai Linghua Ibikoresho bishya Co, Ltd..Isobanukiwe ko buri metero ya filime y’ibanze ya TPU igomba kuzuza ibisabwa bikomeye kugira ngo imikorere yayo irusheho kuba myiza, irambe ridasanzwe, kandi ihamye mu mikoreshereze yayo.

Kuva ku guhitamo neza ibikoresho fatizo kugeza ku kugenzura neza umusaruro, igihombo cyose gito cyo kugenzura ikintu gishobora gusiga inenge zidasubirwaho ku buso bwa firime. Iyi nkuru itanga isesengura ryimbitse ry’ibibazo bisanzwe bya tekiniki bikunze kugaragara mu gihe cyo gukora ibikoresho bya TPU PPF byarangiye kandi igasobanura neza uburyo duhindura ibi bibazo mu buryo buhamye bw’icyizere cy’umusaruro binyuze mu kugenzura inzira za siyansi no gucunga neza ubuziranenge.

Igice cya 1: Ishingiro ry'Ibikoresho Bikenewe - Igenzura ry'Inkomoko ku Bibazo Byose

Ku mafirime ya TPU PPF afite imikorere yo hejuru, guhitamo no gutunganya mbere y’uko ibikoresho fatizo bitunganywa si byo byonyine bitangira ahubwo ni imbogamizi ya mbere igena "urwego rw'imikorere" y'ibicuruzwa.

Ikibazo cy'ingenzi: Ihindagurika ry'ibikoresho fatizo n'umwanda Intangiriro

• Igaragara n'Ingaruka: Ihindagurika rito mu gipimo cy'amazi ashongeshejwe, ubushuhe buto, n'imiterere ya oligomer hagati y'amatsinda atandukanye ya TPU pellets bituma amazi ashongeshejwe adahindagurika mu gihe cyo kuyatunganya. Ibi bigaragazwa n'ubugari butaringaniye bwa firime, imiterere ihindagurika, ndetse bishobora no gutera inenge ku buso nk'uduce twa gel na fish eyes. Byongeye kandi, kudahuza neza kw'amabara menshi cyangwa inyongeramusaruro ni impamvu itaziguye y'amabara adahuye, kugabanuka k'urumuri, cyangwa gutandukana kw'amabara muri firime.
• Igisubizo cya Linghua – Guharanira Ubuziranenge n'Ubuhanga mu Kuvura Mbere y'Ibizamini:
  1. Ubufatanye mu by’ibikoresho fatizo n’igenzura ry’itsinda: Twashyizeho ubufatanye bukomeye n’abatanga resin za TPU zo ku rwego rwo hejuru ku isi. Buri gice cyinjiye gikorerwa igenzura rikomeye ry’ibicuruzwa byose kugira ngo harebwe niba hari igipimo cy’amazi ashongeshejwe, ubushuhe, igipimo cy’umuhondo (YI), na viscosity y’umwimerere (IV) kugira ngo harebwe ko ibikoresho fatizo bikora neza kandi bihoraho.
  2. Uburyo bwo Kumisha mu buryo buhambaye: Kugira ngo dufashe TPU ku buryo ihumura neza, dukoresha uburyo bwo kumisha bufite iminara ibiri kugira ngo twumishe cyane kuri 80-95°C mu gihe kirenga amasaha 6. Ibi bituma ubushuhe bw'ibikoresho buguma munsi ya 50 ppm, bigakuraho uduheri n'ubwiyongere bw'ibihu biterwa no guhumeka kw'ubushuhe ku isoko.
  3. Igenzura ry’Ihuza rya Formula Laboratory: Ibara rishya cyangwa masterbatch iyo ari yo yose igomba gukorerwa ibizamini byo gucukura hamwe na co-extrusion ku murongo wacu w’icyitegererezo. Dusuzuma uburyo ikwirakwira, ubushyuhe buhamye, n’ingaruka ku miterere ya nyuma y’urumuri. Ishyirwa mu bikorwa ry’ubwinshi nyuma yo gutsinda igenzura ryose nta gutandukanya.

Igice cya 2: Gutera Imbunda - Ikizamini cya nyuma cy'Ubudahangarwa

Gutera ni inzira y'ingenzi yo guhindura polimeri ishongeshejwe ikamera nk'ifite firime imwe kandi igororotse. Igenzura ry'imikorere muri iki cyiciro rigena mu buryo butaziguye uko firime y'ibanze igaragara, ubwiza bwayo bungana, n'uko ikwirakwira imbere mu mihangayiko.

Amakosa asanzwe mu musaruro no kugenzura neza:

Igice cya 3: Imikorere n'Isura - Gukemura Ibisabwa by'Ingenzi bya PPF

Ku bikoresho bya PPF byarangije gukoreshwa, imikorere myiza y'amatara n'isura nziza ni byo "birangaza" bigaragara, mu gihe imiterere n'imiti bigizwe n' "umugongo" utagaragara.

1. Kurinda imikorere y'amashusho: Umuhondo n'urubura

• Impamvu y'ishingiro: Uretse urwego rw'ibanze rw'ibikoresho fatizo birwanya UV, ogisijeni y'ubushyuhe mu gihe cyo gutunganya ni yo mpamvu nyamukuru ituma hatangira kubaho umuhondo n'ubwiyongere bw'ibicu. Ubushyuhe bwinshi cyane bwo gutunganya cyangwa igihe kirekire cyo gushonga bishobora gutera gucika kw'uruhererekane no ogisijeni mu ngirabuzimafatizo za TPU.
• Ingamba zo Gutunganya za Linghua: Twashyizeho ububiko bw'amakuru bwa "Ubushyuhe Buto Bunoze bwo Gutunganya", dushyiraho umurongo wihariye kandi mwiza w'ubushyuhe kuri buri cyiciro cy'ibikoresho fatizo. Byongeye kandi, kongeramo pompe y'ibikoresho bishonga hagati y'icyuma gisohora n'icyuma gica bigabanya imbaraga zishingiye ku muvuduko, bigatuma umusaruro uhoraho ku bushyuhe buke kandi bworoshye bwo gushonga, bityo tukabungabunga imiterere y'ibikoresho fatizo.

2. Kwirinda inenge mu mikorere: Gucika intege, impumuro mbi, no kugabanuka kw'imisemburo

• Gutandukanya ibice (Interlayer Peeling): Akenshi bituruka ku gushonga nabi mu gihe cyo gusohora cyangwa kudahuza neza hagati y’ibice bitandukanye by’ibikoresho (urugero, ibice by’imikorere bya co-extruded). Tunoza uburyo ibikoresho bihuye n’ibice bya melt kuri buri gice kiri muri co-extruder kandi tunonosora imiterere ya feedblock/manifold die, bigatuma habaho gukwirakwira kwa molekile no guhuza bikomeye hagati y’ibice mu buryo bugaragara cyane.
• Impumuro idakenewe: Ituruka ahanini ku kwimuka cyangwa kubora kw'inyongeramusaruro nto (urugero: plasticizers, antioxydants) mu bikoresho fatizo, ndetse n'ibisigazwa bishobora kuba biri muri TPU ubwayo. Duhitamo inyongeramusaruro nyinshi kandi zifite uburemere bwinshi bw'ibiryo. Byongeye kandi, hashyirwaho icyumba cyo gukuramo imyuka mu buryo bwa interineti ku mpera y'umurongo wo gucukura kugira ngo gikuremo ibintu bihumanya ikirere (VOCs) muri firime mbere yuko bikonja neza kandi bigakomera.
• Kugabanuka cyane k'ubushyuhe: Bigira ingaruka ku gusiga no kudahinduka kw'ibipimo byo gushyiraho. Dukoresha igikoresho cyo kuvura ubushyuhe cya infrared kuri interineti kugira ngo gishyireho ubushyuhe bwa kabiri, kikureho icyerekezo kandi gihamye kugabanuka k'ubushyuhe mu gihe kirekire/cyambukiranya ku rwego rwo hejuru rwa <1%.

Igice cya 4: Gutunganya no kugenzura – Abarinzi ba nyuma b'irembo ry'ubuziranenge

Filimi itunganye igomba gukorerwa isuzuma neza. Iyi ni intambwe ya nyuma mu musaruro n'umurongo wa nyuma mu kugenzura ubuziranenge.

Kugenzura uburyo bwo kuzunguruka:
Ibibazo nka "bambooing" cyangwa "telescoping" mu gihe cyo gupfunyika akenshi ni ibimenyetso by'ibibazo byose byabanje gukorwa, nko guhindagurika k'ubugari, ihindagurika ry'imbaraga, n'uburyo bwo gushwanyagurika kw'ubuso bungana. Linghua ikoresha sisitemu yo guhindura ibyuma hagati/ubuso byikora, ihuza uburyo bwa PID bwo kugenzura imbaraga, umuvuduko, n'umuvuduko. Gukurikirana ubukana bwa buri mashini kuri interineti bituma imashini ikora neza kandi igororotse, bigatanga ubunararibonye bwiza ku bakiriya bacu bo hasi mu nzira zo gupfunyika no gusiga.

Sisitemu y’igenzura ry’ubuziranenge bw’ibipimo rusange:
Twubahiriza ihame rya “Ntabwo ari eshatu”: “Ntimwakire, ntimukore, ntimutange inenge,” kandi twashyizeho umurongo w’uburinzi w’igenzura ry’ibice bine:

1. Igenzura ryo kuri interineti: Gukurikirana ubugari bwa 100% mu buryo nyabwo bw'ubugari, ibara ry'umuhengeri, ihererekanya ry'ibintu, n'ubusembwa bw'ubuso.
2. Isuzuma ry’Imiterere y’Ibintu Bifatika muri Laboratwari: Gupima ibipimo kuri buri ruziga kugira ngo hakorwe isuzuma rikomeye ry’ibipimo by’ingenzi hakurikijwe ibipimo bya ASTM/ISO, harimo imbaraga zo gukurura, kurekura igihe cyo kuruhuka, imbaraga zo gucika, Igipimo cy’Ubuhondo, kurwanya hydrolysis, n’agaciro k’ubushyuhe.
3. Ikizamini cyo Gusiga: Kohereza buri gihe ingero za firime y'ibanze ku mirongo yo gusiga irangi ikorana kugira ngo hakorwe ibizamini nyabyo byo gusiga irangi no gusaza kugira ngo harebwe niba bihuye n'imyambaro itandukanye ikora (ivura ubwayo, idatera umuyaga).
4. Kubika no Gukurikirana Ingero: Kubika burundu ingero zo mu byiciro byose by'umusaruro, gushyiraho ububiko bwuzuye bw'ubuziranenge butuma habaho gukurikirana neza ikibazo icyo ari cyo cyose cy'ubuziranenge.

Umwanzuro: Ubuhanga mu by'Ubuhanga mu by'Ubuhanga, Gusobanura Amahame Mashya ya Filimi y'Ishingiro

Mu rwego rwaIbikoresho bya TPU PPF byarangiye nezaGukemura ikibazo kimwe biroroshye; kugera ku ituze rihamye biragoye. Yantai Linghua New Materials Co., Ltd. yemera ko ubuziranenge budaturuka ku kumenya "uburyo bw'ibanga" bumwe, ahubwo buturuka ku gushishikarira gucunga buri kantu kose, gashingiye ku makuru, kandi gashingiye ku micungire ifunze y'ibintu byose kuva kuri molekile kugeza kuri master roll.

Dufata buri kibazo cyose cyo gukora nk'amahirwe yo kunoza imikorere. Binyuze mu ikoranabuhanga rihoraho no kugenzura neza imikorere, twemeza ko buri metero kare ya filime ya TPU ihabwa abakiriya bacu atari filime ifite imikorere myiza gusa ahubwo ari ukwiyemeza kwizerwa, ituze, n'ubunyamwuga. Iyi ni yo ndangagaciro y'ingenzi ya Linghua New Materials nk'umutanga serivisi w'ingenzi mu ruhererekane rw'inganda za PPF zigezweho kandi ni urufatiro rukomeye dushingiraho, hamwe n'abafatanyabikorwa bacu, duteza imbere urwego.