I. Intangiriro n'Intego z'Ubwiza
Nk'abakozi bapima mu Ishami ry'Ubuziranenge ryaLinghua Ibikoresho bishya, intego yacu y'ingenzi ni ukugenzura ko buri mushinga waFilime y'ibanze ya TPU PPFKuva mu ruganda rwacu si ikintu gishingiye ku miterere gusa, ahubwo ni igisubizo gihamye kandi cyizewe kirenze ibyo abakiriya biteze. Iyi nyandiko igamije gusobanura neza ibintu by'ingenzi byo gupima no gushyira mu bikorwa ibipimo ngenderwaho bya PPF byarangiye neza, kandi hashingiwe ku makuru y'amateka n'isesengura ry'ibibazo, gutegura gahunda zo kunoza ubuziranenge mu gihe kiri imbere kugira ngo bishyigikire intego y'ingamba z'ikigo yo "gusobanura igipimo ngenderwaho cy'ubuziranenge bwa filime ya TPU mu Bushinwa."
Twiyemeje gucunga ireme rishingiye ku makuru kugira ngo tugere kuri ibi bikurikira:
- Nta birego by'abakiriya bafite: Menya neza ko ibicuruzwa byujuje ibipimo by'ingenzi by'imikorere.
- Ihindagurika rya Zero Batch: Genzura ihindagurika rya batch-to-batch ry'ibipimo by'ingenzi biri hagati ya ± 3%.
- Kutagira ingaruka nyinshi: Gufata ingaruka zishobora guterwa n'ubuziranenge mu ruganda binyuze mu gupima mu buryo bwo kwirinda.
II. Ibintu by'ingenzi byo gupima n'uburyo bwo gushyira mu bikorwa
Twashyizeho uburyo bwo gupima bw’ibice bine kuva ku bikoresho fatizo kugeza ku bicuruzwa byarangiye. Ibipimo byose bisaba kwandika no kubika amakuru fatizo ashobora gukurikiranwa.
Icyiciro cya 1: Igenzura ry’Ubuziranenge rije (IQC)
| Ikintu cy'igerageza | Igipimo ngenderwaho cy'ibizamini | Imipaka yo kugenzura n'inshuro | Gukemura ibibazo byo kutubahiriza amategeko |
|---|---|---|---|
| Agaciro ka Aliphatic TPU Resin YI | ASTM E313 / ISO 17223 | ≤1.5 (Bisanzwe), Ni itegeko kuri buri cyiciro | Kwanga, menyesha Ishami rishinzwe kugura |
| Igipimo cy'umuvuduko w'amazi ya TPU Resin Melt | ASTM D1238 (190°C, 2.16kg) | Mu bipimo ± 10%, Ni ngombwa kuri buri cyiciro | Gushyirwa mu kato, gusaba isuzuma ryakozwe n'Ishami ry'ikoranabuhanga |
| Ugutatana kwa Masterbatch | Igereranya ry'Icyuma Gikandagiwe cy'Imbere | Nta tandukaniro ry'amabara/udupira ugereranije n'isahani isanzwe, ni ngombwa kuri buri cyiciro | Kwanga |
| Gupakira no Kwanduza | Igenzura ry'amaso | Bifunze neza, nta cyandujwe, birango bisobanutse neza, ni itegeko kuri buri cyiciro | Kwanga cyangwa kwemera nyuma yo gusukura hamwe n'uburenganzira |
Icyiciro cya 2: Igenzura ry'Ubuziranenge mu Mikorere (IPQC) no Gukurikirana kuri Interineti
| Ikintu cy'igerageza | Uburyo/Uburyo bw'Ikizamini | Imipaka yo kugenzura n'inshuro | Uburyo bwo kunoza ibikorwa |
|---|---|---|---|
| Ubunini bwa filime Uburinganire | Igipimo cya Beta cyo kuri interineti | Igenzura rihoraho rya ±3%, ±1.5% mu gihe kirekire, 100% mu gihe gihoraho | Itangazo ryikora kandi rigahindura iminwa mu buryo bwikora niba OOS |
| Ubushyuhe bwa Korona ku buso | Dyne Pen/Umuti | ≥40 mN/m, Byapimwe kuri buri Muzingo (Umutwe/Umurizo) | Guhagarara vuba kugira ngo urebe niba umuvuzi wa corona ari munsi ya 38 mN/m |
| Ubusembwa bwo hejuru (Gel, Streaks) | Sisitemu yo Kureba ya CCD yo Kuri Interineti ifite Def nyinshi | ≤3 pcs/㎡ byemewe (φ≤0.1mm), 100% Igenzura | Sisitemu ishyira ikimenyetso ku hantu hangiritse kandi igatera inzogera |
| Umuvuduko/Ubushyuhe bwo gushonga. | Gushakisha amakuru mu gihe nyacyo | Mu rwego rugaragara muri "Amabwiriza y'Imirimo Ikorwa", Ibikomeza | Kuburira hakiri kare kugira ngo hirindwe kwangirika kw'ibintu mu gihe imiterere idasanzwe |
Icyiciro cya 3: Igenzura rya nyuma ry'ubuziranenge (FQC)
Iri ni ryo shingiro ry'ibanze ryo gusohora. Ni itegeko kuri buri ruziga rw'umusaruro.
| Icyiciro cy'ikizamini | Ikintu cy'igerageza | Igipimo ngenderwaho cy'ibizamini | Igipimo ngenderwaho cy'igenzura ry'imbere rya Linghua (Icyiciro cya A) | |
|---|---|---|---|---|
| Imiterere y'Ishusho | Igihu | ASTM D1003 | ≤1.0% | |
| Kohereza | ASTM D1003 | ≥92% | ||
| Igipimo cy'umuhondo (YI) | ASTM E313 / D1925 | Intangiriro YI ≤ 1.8, ΔYI (3000hrs QUV) ≤ 3.0 | ||
| Imiterere ya mekanike | Imbaraga zo Gufata | ASTM D412 | ≥25 MPa | |
| Kurekura mu gihe cyo kuruhuka | ASTM D412 | ≥450% | ||
| Imbaraga z'amarira | ASTM D624 | ≥100 kN/m | ||
| Kuramba no Gutuza | Ubudahangarwa bwa Hydrolysis | ISO 1419 (70 ° C, 95% RH, iminsi 7) | Gukomeza imbaraga ≥ 85%, Nta mpinduka mu maso | |
| Kugabanuka k'ubushyuhe | Uburyo bwo gukora imbere (120°C, iminota 15) | MD/TD byombi ≤1.0% | ||
| Ikintu cy'ingenzi cy'umutekano | Agaciro k'igihu | DIN 75201 (Gravimetric) | ≤ 2.0 mg | |
| Guhuza neza irangi | Gufata ku gitambaro | ASTM D3359 (Ifite imiterere inyuranye) | Icyiciro cya 0 (Nta gukurura) |
Icyiciro cya 4: Gupima no kwemeza ubwoko (Gusaba buri gihe/Umukiriya)
- Kugeza ku myaka byihuse: SAE J2527 (QUV) cyangwa ASTM G155 (Xenon), bikorwa buri gihembwe cyangwa mu buryo bushya.
- Ubudahangarwa bw'imiti: SAE J1740, gukora ku mavuta ya moteri, amazi ya feri, n'ibindi, byapimwe buri gihembwe.
- Isesengura ryuzuye rya Spectrum: Koresha spectrophotometer kugira ngo upime umurongo wa transmittance wa 380-780nm, urebe neza ko nta misozo idasanzwe y’ingufu igaragara.
III. Gahunda zo kunoza ibibazo rusange bishingiye ku makuru y'ibizamini
Iyo amakuru y’ibizamini atumye habaho umuburo cyangwa habayeho kutubahiriza amabwiriza, Ishami rishinzwe Ubuziranenge rizafatanya gutangiza isesengura ry’impamvu nyamukuru n’uburyo bwo kunoza ibikorwa hamwe n’ishami rishinzwe umusaruro n’ikoranabuhanga:
| Ikibazo cy'Ubuziranenge Busanzwe | Ibintu Bijyanye n'Ikizamini Cyatsinzwe | Icyerekezo cyo gusesengura impamvu nyamukuru | Ibikorwa byo kunoza imikorere biyobowe n'Ishami ry'Ubuziranenge |
|---|---|---|---|
| Igihu / YI irenze ibisanzwe | Uburakari, YI, QUV Gusaza | 1. Ubushyuhe buke bw'ibikoresho fatizo 2. Ubushyuhe bwo gutunganya ibintu buri hejuru cyane bigatuma byangirika 3. Kwanduza ibidukikije cyangwa ibikoresho | 1. Tangira Gukurikirana Ibintu: Suzuma raporo zose z'ibizamini kuri iryo tsinda rya resin/masterbatch. 2. Igenzura ry'amateka y'ubushyuhe: Kuramo inyandiko z'umusaruro (ubushyuhe bushongeshejwe, umuvuduko w'igitutu, umuvuduko wa screw). 3. Gutanga igitekerezo no kugenzura igikorwa cya "Icyumweru cyo Gusukura" ku miyoboro y'amazi, imiyoboro y'amazi n'imiyoboro y'umwuka. |
| Kunanirwa gupfuka kw'ipamba | Agaciro ka Dyne, Gufata neza | 1. Ubuvuzi budahagije cyangwa bwangiritse bwa korona 2. Kwimuka kw'ibintu bihumanya ubuso hakoreshejwe megawati nke 3. Imiterere y'ubuso idakwiye | 1. Gushyira mu bikorwa gahunda yo gupima: Gusaba ishami rishinzwe ibikoresho gupima amashanyarazi akoreshwa mu kuvura corona buri munsi. 2. Ongeraho Aho Gukurikirana: Ongeraho isuzuma rya FTIR ryo ku buso muri FQC kugira ngo ukurikirane ubwiyongere bw'imiterere y'ubwimukire. 3. Igerageza ry'imikorere: Gukorana n'Ishami ry'Ikoranabuhanga kugira ngo bapime uburyo bwo gufata neza imiterere y'icyorezo mu buryo butandukanye, banonosore SOP. |
| Agaciro gakomeye k'igihu | Agaciro k'igihu (Gravimetric) | Ingano nini y'utunyangingo duto (ubushuhe, solvent, oligomers) | 1. Kugenzura neza uburyo humutse: Kora isuzuma ryihuse ry'ubushuhe (urugero, Karl Fischer) ku duce twumye nyuma ya IQC. 2. Kunoza Uburyo bwo Gutunganya: Shyiraho ibipimo ntarengwa by'igihe cyo gutunganya n'ubushyuhe ku bunini butandukanye hashingiwe ku makuru y'igerageza, kandi ukurikirane uko ibintu byubahirizwa. |
| Ubunini/Ihindagurika ry'Isura | Ubunini bwo kuri interineti, Gutahura CCD | Ihindagurika ry'ibipimo by'imikorere cyangwa imiterere y'ibikoresho idahindagurika | 1. Shyira mu bikorwa SPC (Statistical Process Control): Kora imbonerahamwe zo kugenzura XR z'amakuru y'ubugari kugira ngo umenye imiterere idasanzwe hakiri kare. 2. Shyiraho dosiye z'ubuzima bw'ibikoresho: Huza inyandiko z'ibikorwa byo kubungabunga ibikoresho by'ingenzi (die, chill roll) n'amakuru y'ubuziranenge bw'ibicuruzwa. |
IV. Gukomeza kunoza sisitemu y'ubuziranenge
- Inama ya buri kwezi y’ubuziranenge: Ishami rishinzwe ubuziranenge ritanga "Raporo y’Amakuru y’Ubuziranenge" y’ukwezi, ryibanda ku ngingo 3 z’ingenzi, riyobora imishinga yo kunoza amashami atandukanye.
- Kuvugurura Uburyo bwo Gupima: Gukurikirana buri gihe amavugurura y’ibipimo bya ASTM na ISO; gusuzuma imikorere y’uburyo bwo gupima imbere buri mwaka.
- Gushyira mu bikorwa amahame ngenderwaho y'abakiriya: Guhindura ibisabwa byihariye by'abakiriya b'ingenzi (urugero, ibisabwa bivuye kuri sisitemu ya TS16949 y'uruganda rukora imodoka) mo ibintu by'igerageza bikomejwe imbere hanyuma ukabishyira muri gahunda yo kugenzura.
- Kongera ubushobozi bwa laboratwari: Gukora isuzuma rihoraho ry’ibikoresho no gupima abakozi kugira ngo harebwe ko ibisubizo by’ibizamini ari ukuri kandi bihuye.
Umwanzuro:
Muri Linghua New Materials, ubuziranenge si bwo bugenzurwa bwa nyuma ahubwo buri muri buri sano ry’igishushanyo mbonera, amasoko, umusaruro, na serivisi. Iyi nyandiko ni yo shingiro ry’umurimo wacu w’ubuziranenge n’umuhate uhoraho kandi uvuguruye. Tuzakoresha isuzuma rikomeye nk’umuyobozi wacu n’iterambere rihoraho nk’icumu ryacu, twemeza ko “Byakozwe na Linghua”TPU PPFFilime y'ibanze iba amahitamo ahamye kandi yizewe cyane ku isoko rya PPF ryo ku rwego rwo hejuru ku isi.
Igihe cyo kohereza: Ukuboza-23-2025